
by Frank Lauciello, DDS
According to a 2002 estimate based on data from the national
epidemiologic survey, edentulism has declined 10 percent each
year.¹ Yet, due to the growth of the U.S. population aged 50, which
is estimated to increase in the next 10 years by 79 percent,¹ the
number of adults predicted to need complete dentures is expected
to increase from 53.8 million in 1991 to 61 million in 2020.²
Dentures are and will continue to be essential in dentistry
for the aging population. However, there is hesitation by many
clinicians to treat the edentulous patient, which can be
extremely challenging due to the subjectivity of the treatment.
Everything from the proper selection of teeth, where to position
the teeth, how to communicate to the lab and judging
variability of vertical and centric jaw positions, among many
other aspects, are difficult to control and predict. Therefore
success is often compromised leaving the clinician feeling not
in control of the outcome and consequently removable treatment
is perceived as a liability rather than a profitable, enjoyable
part of practice.
With the successful introduction of implant dentistry the
edentulous state can be remarkably improved which has inspired
a renewed interest for the edentulous patient to seek retreatment.
Depending on the number of implants placed, there are a
variety of restorative options that can now be considered. If
properly diagnosed and efficiently treated, these restorations
represent a tremendous financial incentive for the clinician and
dental lab. Unfortunately denture techniques and materials of
the past offer limited solutions. Today's clinicians are less apt to
engage in time-consuming chairside removable procedures and
have become more reliant on laboratory support.
This, of course, requires accurate communication with the
dental lab.
A Systematic and Simplified Approach
The challenge for the professional team is to seek out a denture
system that will enable accurate impressions and patient
records, tooth selection that is patient specific and aesthetic,
communication of essential patient information to the lab and
special attention to the accurate and hygienic processing of the
denture base material.
Having the opportunity to work with a multitude of dental
laboratories, clinicians and academics has given me the opportunity
to evaluate many suggested systems of treatment for the
edentulous patient. I consider the Ivoclar Vivadent removable
system presented in this article as a composite of ideas, techniques
and materials that is a logical solution to minimize the
subjective variables of removable treatment that cause time consuming
miscommunications and ultimately less than desirable
outcomes. This system has been taught in our educational programs
for several years and has provided clinicians and dental
labs with a successful framework to increase profitability and
success. I have grouped the discussion into four categories:
impressions and patient records, tooth selection, communication
and denture base processing. This article is not meant to be
totally comprehensive, so each of these categories will be outlined
and lightly addressed.

Impressions and Patient Records
Understanding the anatomy and physiology of the edentulous
mouth is critical in developing an accurate impressioning
technique. Knowledgeable border molding is particularly
important for the mandibular arch which has the major complication
of having the tongue as a major determinant of retention
and stability. For the mandibular arch, the choice of impression
materials is not nearly as critical as the impressioning technique.
On the other hand, the stability and retention of the maxillary
denture is more a product of adhesion and cohesion and is best impressioned using a technique and material that captures the
tissues in a rested mucostatic condition. Briefly stated, the
mandibular impression requires a preliminary impression, custom
tray, border molding and final wash. The maxillary impression
can be a single entry irreversible hydrocolloid impression
which if done carefully can be considered the final impression
relatively routinely. The AccuDent System 1 is an excellent system
of material and tray design and is the choice for single entry
final impression systems.
Making a provisional centric jaw record can provide a significant
form of communication to the dental lab. The centric tray
is a tool that provides a platform to retain impression putty
material to record a tentative intra-oral relationship. This will
allow the casts to be mounted early in the procedure for diagnostic
purposes and it also allows the laboratory an option to
assemble a bite-recorder.
I have always been an advocate for bite-recorder devices to
facilitate vertical and centric jaw registrations. Unfortunately
they have a history of being intimidating and therefore rather
unpopular. A little-known device called the Gnathometer M is a
unique instrumentation that not only provides the bite-recorder
option but can also be used to simplify the mandibular final
impression procedure. Having the casts mounted using the centric
tray record greatly facilitates the assembling of the
Gnathometer M by the dental lab. As we all know, border molding
the mandibular impression can be extremely challenging.
This device allows the patient to be in a stable closed-mouth
position. Once the mandibular impression is made, the white
bite tabs can be removed and the bite-recorder elements
attached allowing vertical dimension to be accessed and provides
a stable tracing pin to stabilize the bases while the centric record
is made. In selected circumstances an intra-oral Gothic arch
tracing can also be performed. These techniques greatly improve
and simplify the challenging procedures of mandibular final
impressioning and jaw registration. Chairtime is reduced since
the laboratory provides support.
Denture Tooth Selection
Often times this responsibility is delegated to the dental laboratory.
Although most laboratory technicians can provide assistance,
it is a bit unfair since they do not have the advantage of
seeing the patient. Denture tooth selection systems of the past
(square, tapering, ovoid) have focused on criteria that are inaccurate
and impossible to effectively practice. The BlueLine denture
tooth system was the first to break from these old systems
and reclassify their maxillary anterior teeth by size – small,
medium, large – and individual characteristics of soft and bold.
This concept has been further advanced with the PHONARES
new line of denture teeth, which also classifies the teeth to age.
These are logical criteria that are teachable and have made tooth
selection simplified and more accurate for the clinician. Both
systems provide individual FormSelectors, including a facial
meter, which measures the interala distance and helps to determine
an appropriate size for the anterior tooth selection.9
The selection of denture tooth material is dependent on
optics, wear and toughness. The BlueLine is representative of the premium, double cross-linked polymethylmethacrylate (DCLPMMA)
and the PHONARES represent a nano-hybrid composite
(NHC) resin chemistry. Cross-linked PMMA chemistry has been
the standard in the industry for many years and has acceptable aesthetics,
wear and exceptional toughness. The composite resin
chemistry has improved optical qualities due to the opalescence of
composite resin materials. Wear is also significantly enhanced
which is an advantage for implant restorations which tend to show
premature wear with conventional PMMA. However in situations
where there is minimal restorative space, the PMMA-based denture
tooth might have the advantage since it has more "toughness"
and less chance for fracture when it is ground thin.
Posterior denture tooth occlusion choices are primarily classic
semi-anatomic, lingualized and non-anatomic (monoplane).
If aesthetics of the premolar area are important, the semi-anatomic
choice has better aesthetics in this area because the
buccal cusps of the maxillary premolars are functional and set
similar to natural dentition. If function or prevention of cheek
biting is most important, lingualized occlusion has an advantage
since the maxillary buccal cusps are tipped upward accentuating
the penetrating quality of the maxillary palatal cusp. In addition,
the tipped maxillary buccal cusps protect the cheek tissues from
being "bit" during function. Non-anatomic teeth set monoplane
are thought to be the least challenging tooth form to set, however
aesthetics and function are compromised.

Tools of Communication
There are many tools that help gather patient information
and communicate to the dental laboratory. The centric tray,
Gnathomether M and FormSelector have previously been mentioned.
The Papillameter is used to measure maxillary lip length
to determine the necessary amount of incisal display.9 Denture
gauge measures the incisal length of the patient's existing denture.
Both these devices help to communicate the appropriate
incisal length of the maxillary wax rim or denture teeth; otherwise
the lab must use average values. The biteplane is an invaluable
tool for evaluating the horizontal plane and occlusal plane of
the maxillary wax rim. The flat set up table is used to mount the
maxillary cast with wax rim. This orientation transfers the horizontal plane and occlusal plane to the Stratos Articulator. The
table also serves to provide a template for setting the maxillary
anterior denture teeth and assures that they will be the same
length and horizontal plane as the maxillary wax rim. The Stratos
Articulation System is very user-friendly and is the favorite of
many dental laboratories. It has an extremely accurate and
durable calibration so there is never need to send the articulator
in the mail since the casts will fit accurately on the laboratory
Stratos. The structure of the instrument is also very durable and
easy to maintain. The wide assortment of components allows
many options for mounting and setup templates. In addition the
articulator is very presentable in appearance.
Each step of the communication process is managed by a comprehensive
case planning software called Intercom. Developed by
Ivoclar Vivadent, Intercom, improves communication between the
dentist and dental laboratory, and virtually guides the user through
each step of a fixed or removable restoration. Each step is accompanied
by treatment-related literature, videos and similar tools
helping to specify the appropriate process parameters. Upon case
completion the software produces a detailed prescription, which
can be e-mailed or sent as hardcopy to a designated lab partner.

Denture Base Processing
Once approval is received to fabricate the definitive denture
prosthesis, a precision injection molding process eliminates the inaccuracies
in fit and function that could otherwise be caused by polymerization
shrinkage. Traditional denture materials are hand measured,
leaving room for inconsistencies and mixing errors, and standard
trial packing is predisposed to warpage and shrinkage.
However, the SR Ivocap system combines controlled heat and pressure
polymerization, so denture bases consistently demonstrate an
accurate fit, a high degree of polymerization and high polishability.10
Ivocap compensates for acrylic shrinkage by continuously
flowing the exact amount of material needed into the flask during
the entire polymerization curing cycle.10,11 The material is
distributed in pre-measured capsules, requiring no measuring
which eliminates human error and also prevents direct material
contact with the skin minimizing the risk of irritation.10
And although the features and benefits of the SR Ivocap
injection system seem immediately beneficial to the laboratory
technicians, their significance to dentists and to their patients
cannot be overstated. The accuracy of injection processing
improves denture base stability and retention which assures the
patient the best possible fit and minimizes the necessity for post insertion
adjustment. In addition this system results in a denture
surface that is more dense and therefore more polishable and
resistant to plaque accumulation, which helps to ensure proper
oral hygiene after delivery of the prosthesis.10,12
Conclusion
According to recent projections, the edentulous population
will increase for at least the next 10 years, along with demand for removable prosthodontic care. To meet this demand, more
dentists must provide this service, but their ability to do so is
predicated on the availability of systematic and easily integrated
denture solutions. Although edentulous cases might be intricate,
they also present an opportunity for the dentist and laboratory
technician to collaborate to ensure outstanding rehabilitation
results for the patient.13,14 Ivoclar Vivadent's removable denture
systems provide viable solutions to the clinical challenges of
edentulism and denture fabrication. Eliminating the complexities
of denture fabrication with methodical steps and reliable
laboratory techniques, dental professionals can improve the
quality of life for edentulous populations using simplified and
highly accurate techniques.
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